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Straight Six Performance and Torque
4

Straight Six Performance and Torque

Straight Six Performance and Torque

(OP)
First off let me say since I’ve found this site, It has amazed me with the vast amount of knowledge and intellectual conversation everyone contributes.
With that said…I would like to pick your knowledge for one of my current passions. I got involved in “Farm Tractor Pulling” a few years back. I run a semi-modified straight six cyl. engine putting out about 70 Hp(stock 38Hp)10.5 CR. Stock Stroke. Oversize bore, Larger intake and updraft carb and all the common performance work-ups.  Max Rpm is 2100.What I am looking for is some suggestions on little things that can be done to still gain more torque and horsepower. (Currently running a cold air filter system, Cool Can, Wrapped Exhaust Manifold).I guess I’m looking for ideas were others generally have not. I would enjoy discussing any thoughts. Thanks in Advance for any suggestions. Dan
Photo of SixGun Blaz'in- http://www.tractorshed.com/cgi-bin/gallery/photo_pic.cgi?pic=http;//www.tractorshed.com/gallery/tphotos/a29587.jpg&firstrec=1&lastrec=15&Parameter=dan%20penley&mode=All&what=tphotos

RE: Straight Six Performance and Torque

KEDDANO:  It depends on what is available and how much money you have.  Here are some suggestions:

Install a stroker kit
High lift cam with solid roller lifters and roller rocker arms. (watch out for piston interference)
supercharger/turbocharger and intercooler
Nitrous oxide injection
Increase compression ratio to 12.75:1 (watch out for piston interference)
Recurve the ignition

That is it for now
Regards
Dave

RE: Straight Six Performance and Torque

Once all the small things have been done, it starts to become expensive. Almost doubling your power is a pretty good effort, but you need more airflow and Rpm.

The next step would be some airflow work in the block (side valves ?) and a more aggressive higher lift camshaft.

Here is a Forum I think you may find rather interesting. It is a bunch of enthusiasts that are into building homemade airflow benches and dynamometes. The guy that runs the Forum is a tractor puller himself.

http://tractorsport.com/cgi-bin/forum/cgi-bin/ikonboard.cgi

Good luck, it all sounds like a lot of fun.

RE: Straight Six Performance and Torque

I'm not familiar with the rules, but since you only need to pull for a relatively short time (I guess) you could install an electric supercharger and run it off the battery. This way you wouldn't have to touch the internals and don't need to worry about a mechanical connection between the engine and supercharger.
http://www.boosthead.com/home.php

RE: Straight Six Performance and Torque

If you can't install a blower, multiple carbs to even out fuel distribution would be a plus.  Straight six engines tend to have uneven fuel distrbution with the center cylinders running rich and the outer ones lesn.

RE: Straight Six Performance and Torque

Frederick, are you infering that my ole bmw 6 has distribution problems?   I think you might be refering to older carureted dinosaurs.

RE: Straight Six Performance and Torque

Lot's of good ideas here guys, but unfortunately forced induction or "funny" fuels would take him out of his own class and pit him against the big boys.

Much better to be king of your own chosen class and stay within a reasonable budget. Even in the lower classes competition is pretty fierce, jolly good fun though !!

RE: Straight Six Performance and Torque

I'd think at 2100 rpm 100% cylinder filling is not particularly hard to do, so valves and porting are kind of secondary.  Some intake/exhaust tuning effects could help boost torque, but 2100 rpm would require some seriously long intake/exhaust tracts.  These examples below have power rpm peaks a good bit higher than yours. Even the slant 6's peak power was up around 4000 rpm, so your manifolding would have to be longer still.   

http://pic6.picturetrail.com/VOL174/1021972/2732735/65732275.jpg
http://www.allpar.com/mopar/images/ram1.jpg
https://www.hemmings.com/images/editorial/engine-left-EDIT.jpg
http://homepages.nznet.co.nz/dodge/engslant6.jpg
http://warped.org/mopar/pix/slantsix-choke-pocket2.jpg

Inertial tuning might result in embarrasingly small pipe diameters.  

A few times I have accidently stumbled over excellent ignition/carburetion settings on engines that I thought were running very well, and the power and throttle response difference can be amazing.  A long-runnered 3 carb manifold sporting some SU carbs off an MGB might be fun.

If you could simply raise your rpm to 3000, and the cam was up to it, you'd have almost 50% more power.

RE: Straight Six Performance and Torque

I think three SU carbs would be splendid for tractor pulling. He probably only has three rather small intake ports anyway, and siamesed ports are not exactly ideal for inertia tuning. I am guessing there may be four exhaust ports.

The updraft carby suggests a fairly early engine design, most likely with side valves and it may not be blessed with too many main bearings.

Dan seems to have disappeared ??


RE: Straight Six Performance and Torque

He last visited the site on 28/10/05

Before any intelligent recommendations can be made, we need to know the limitations that are imposed whether they be rules and regs, or limitations re the original design, like bearing support, block strength, oil flow, air flow(up draft and 2000 rpm  might also suggest splash feed).

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

(OP)
Sorry for going MIA. Was away from the tube all weekend. I didn’t know if there would be an interest in this one, Thanks for the info, Guess I should fill in more info, so everyone is up to speed. I run in Div 2, The tractor cannot be stroked, (although sometime in the future it will be when I step up to Div 3)We are limited to a 3 ½ mph speed limit, rpm are suppose to be only 20% over factory specs, It has to be normally aspirated. Currently It runs necked down stemmed S.S. Valves (intake & exhaust, as big as physically possible that we could fit without changing guide locations),The head is a OHV design Waukesha, Ported, polished. The intake manifold is a 3 port shared cast iron log design from a larger engine modified to fit (bigger dia. Runners, port matched to the head,) Exhaust manifold has been port matched. 10.5 CR, I run 110 octane red torco fuel. The Waukesha block runs 3 ¾” bore x 3 ¾” stroke for 248 CI.(fresh pistons and rings this spring)  The one place I’m lacking is I’m still running a stock cam Solid tappets(will be changing this winter). The dist. has been recurved, for max. advance at 1800 rpm. It has a squirter oil system for rods. Now that it is broke in I’m changing to Cen-pe-co oil. Thanks again in Advance,Dan

RE: Straight Six Performance and Torque

Hmmm, interesting, it sounds like the camshaft may be the next logical step. And possibly three SU carbies ?

SUs would be particularly good because as Rpm falls off under full throttle full load the air velocity across the jet is maintained. The carbies could be quite large but will maintain good mixture quality right down to very low engine Rpm at full load.

There is some rather clever computer engine simulation software around these days where you can enter all the various engine parameters, and it will plot power and torque curves on your computer screen. This software is not that expensive, and is especially good for optimising valve timing and trying out various different ideas.

I am using Dyno 2000 from Motion software which cost $160 Australian dollars three years ago. There is a later version out now which is supposed to have several new features. There is also a trial demo version available that can be downloaded free from their website.

RE: Straight Six Performance and Torque

make a 15 inch long inlet for each cly. with 4 1.75 su's on it one carb per cyl.4 inch bell mouth on each carb.
raise compression ration to 13 to 1.encourage squish in the chamber.keep head temp low.make exhaust primaries 70 inches long and 1,5 inch dia. use short skirt thin  ring low tension pistons .robert

RE: Straight Six Performance and Torque

Are you allowed to substitute distributorless ignition?  If not, can you upgrade to something with more MJ's?

RE: Straight Six Performance and Torque

I'm with Warpspeed.

3 SUs, one for each port, sounds good to me. 1.75"is probably the best size, but that will depend on what rpm it will be used at.

What is the maximum rpm you are allowed.

Do you use one gear only.

Can you change ratios to take advantage of different power curve from the engine.

Can you change gears during the run to accommodate a narrower torque curve.

What is the minimum rpm that the engine sees at full throttle full load.

I would have thought you could run 12:1 CR with 110 octane, but I realise short cam duration and high load low rpm is more inclined to produce detonation, and the detonation will do more damage when compared to something doing 3 or 4 times the rpm.

You can run higher CR if you pay a lot of attention to running the minimum deck clearance that avoids collision between piston and head, and a lot of attention to polishing away sharp edges and potential hot spots.

A higher lift cam should help, especially if you can convert to a roller and keep the duration relatively short, and thereby maintain a wide power band optimised around the rpm you can use. Increased cam overlap will cool the exhaust valve and allow higher CR

A tuned length and dia inlet and exhaust will help. The length and dia's depends on what RPM you will use.

By tuning length, you can get noticeable gains, but only over a narrow rev range. Outside that range, you come back to non tuned length performance, so you don't really lose anything, but you need to carefully choose where to put the gain.

When porting heads to run such low rpm, be careful not to lose to much air speed.

As it seems you hit the load at max rpm, a very heavy flywheel might help.

To determine optimum ignition timing, hold a load on a dyno and manually move the dissy for maximum sustained power (just short of detonation). Repeat at various rpm throughout the used rpm range. Calibrate the dissy to automatically reproduce this. Hold the load for some time, so you can be sure that detonation won't set in after a few seconds. If you can't get access to a dyno, try it in the tractor with a method to control the load to hold the various rpm at full throttle.

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

oops should have read '6 su's and 6 inlet tubes ...doh

RE: Straight Six Performance and Torque

Except it seems that it might have 3 Siamese ports.

SU's seem to work well with one carb per pair of cylinders as they seem not to like the very heavy pulsations in airflow that occur with an individual runner manifold.

I think the diaphragm that controls the plunger and needle valve gets confused by the reversion.

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

That can be cured to a certain extent by the choice of oil viscosity in the damper piston and spring selection. It seems to work fairly well on the XKE Jaguar engines. In fact, Jaguar carby tuning settings may not be a bad starting point as the engine size is fairly close, and so will be the uneven pulsing on the outer two carbies.

I would not be at all surprised if three good Jaguar HD8 carburettors worked darned well just as they are, without changing things around very much.

 

RE: Straight Six Performance and Torque

Once you have the engine running as best as possible with all the good advice given here, you should look at the back end.
Many older tractor transmissions and diffs are filled with very heavy oils, 85/140 etc.  By going to a lighter oil there will be much less drag and more power to the wheels.

Ken

RE: Straight Six Performance and Torque

(OP)
Thanks everyone, This is just what I was looking for…Only now you all have me jumping father ahead and thinking of building a completely different engine that could run in a less limiting, no rpm or speed go fast div 5 class. The Waukesha six cylinders do have 3 Siamese ports. The next size up engine from a 1650 Oliver can be pushed up over 400 CI. With a forced oil feed crank. I’ll let everyone know when I start on that one. It’ll take some time to start locating basic parts.  What is the going price on a tri-power set of Jaguar HD8 carburetors? In this area, Michigan, USA they are rare.
On the tractor combo I’m running now, You only run one gear, the distance is normally 300ft. We run the motor till it basically stalls at about 600 rpms or spins out the tires, (which happens a lot, because of tire size limits and max. tractor weight we’re allowed to run in my classes from 4000# to 6000#,The way we cut or sharpen the bars on the tires plays into that a lot.) This winter for the current motor I’ll be looking at different cam profiles, (Does the Dyno 2000 from Motion software allow you to test profiles?, or is there a better program to play with?) PATPRIMMER- The heavier flywheel would certainly help, one area I hadn’t thought of looking at. And converting to a electronic dist. is also on line.
One of the discussions that is always taking place on the tractor forums is the best fuel to make power in these types of engines, 102 AV fuel comes up, the 110 racing fuel, and variety of combos. Any  thoughts? Thanks again to everyone.

RE: Straight Six Performance and Torque

having taken a gipsy moth 4 cyl engine  at 4 litres from 123 bhp to 186 at wheels in a 1928 riley ,on my rolling rd..i can deff say that tuning for torque is a good idea with a rpm  max of 2500 we got something around 400 lb ft ,this without the one off cam i designed for it ,which i think would have topped the 260 bhp mark. pulsing on su's is greatly alleviated by a balance pipe across the inlet tracts . if siamesed then deff 3 carbs .i feel that 3 hif 1.75 inch carbs are your best bet ,prob off a  BL  engine down the scrappy .regards .robert

RE: Straight Six Performance and Torque

Long ago I rebuilt and turbocharged a 1963 vintage 230 inch chevy inline six that had already accumulated a couple hundred thousand miles in an old pickup using 1978 vintage Buick v6 turbo and ignition parts.  In search of fuel economy and enough power to out run a v8 I pulled the head and nickel welded a partition between the siamesed intake ports.  Also added a small partition to the intake manifold in an attempt to improve distribution and wound up with another ~10hp on top of the ~280hp it already produced before splitting the twins.  The mods allowed MBT spark advance at about 10psi boost using amoco 93 pump fuel but while siamesed the knock sensor detected knock at slightly less boost.  I later found even more power by substituting longer rods and clearance fitted pistons .030" from the head.  The piston had thinner top rings for less drag and less wasted crevice volume.  When I ran out of money and needed to move home from college in Big Rapids, Michigan it made about 330hp at best and the ole grandma's grocery getter I-6 engine torque was enough to humiliate damn near anyone with a V8 and a sense of humor when I revved what sounded like a humble tow truck engine.

It eventually became my test mule and then one day while experimenting with a doomed home made LPG injector.. :(

Godspeed little motor

R.I.P.

The End.

Ok, my .02 dinars is to check crankcase pressure and to verify that the rings are sealing well and consider the benefits of raising the top ring grooves and using thinner rings.  Also see if there is a way to reverse cool the block & head.

RE: Straight Six Performance and Torque

The best source of SU carbies may be off e-bay, especially from the UK.

Thinking about the camshaft, Pat is right a roller cam with very fast opening and closing rates, and high lift, but keep the open period short. Another simpler way to get started could be to increase the rocker ratio, but a different cam would be much better.

With three siamesed inlets, any sort of induction ram tuning would probably cause more problems than it would solve, just place the carbies fairly close to the head with a heat shield to cover the exhaust.

I have been thinking about an exhaust system. On the surface four exhaust ports are a problem too, but there may be a way to tune it. The front three cylinders have two ports, and the back three cylinders have two ports. If these pairs of ports at either end of the engine were joined by a short Y piece, there would then be two pipes with even 240 degree exhaust firing periods. As the exhaust cam duration is almost certainly going to be less than 240 degrees, only one exhaust valve will be open at any one time in each three cylinder group.

After the Y piece just add a tuned length "primary" pipe length. As this will serve three cylinders instead of one, just tune the length to 6,000 Rpm which would correspond to 2,000 Engine Rpm (or whatever).

For a 700cc cylinder volume, 2,000 engine Rpm (pipe tuned to 6000Rpm) two inch pipe thirty inches long from valve to open end looks like the go. Two vertical pipes should sound glorious.

http://www.btinternet.com/~mezporting/exhaust_length.html

RE: Straight Six Performance and Torque

(OP)
Turbocohen -I forgot to add it does have 6 exhaust ports

RE: Straight Six Performance and Torque

keddano

What is the maximum RPM you are allowed to run.

Can you get the head tested on a flow bench. To just test and report does not cost much, but the data helps a lot with Dyno 2000

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

Keddano, are you running points and condenser or an electronic distributor?

RE: Straight Six Performance and Torque

How does Dyno 2000 cope with 'odd' engine configurations? I get the impression that it has a lot of built in rules of thumb, and may not cope well with strange engines.

Yes, it does have cam profiles in.

Cheers

Greg Locock

Please see FAQ731-376 for tips on how to make the best use of Eng-Tips.

RE: Straight Six Performance and Torque

I have a copy, but I only used it on SB Chev V8s.

I have no idea of what is in the working engine of the software, but if it is mostly rule of thumb, I expect it's rules of thumb are closely matched to my application.

I put in some specs for some engines that I knew the dyno figures for and it was quite accurate.

It's predictions for a Mazda Rotary turbo were also accurate.

I will run a few numbers through it and see how it performs.

If someone has a better package, I would be interested to compare the predictions obtained for the same input.

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

For the application, I would expect that best results would be obtained with maximum power developed at or just short of maximum allowed RPM, with the widest torque band possible.

I think that the matching and sizing of components will be very critical to getting maximum power while maintaining the widest possible power band.

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

Dyno2000 will not calculate power nor torque below 2000 rpm, so it is meaningless for your application as I think you need figures down to say 500 rpm

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

(OP)
The maximum Rpm Differs with which club I pull with, In one club that does check every time, it can only run 1925.At the other club I can get away at run about 2500-2600 safely. I have to run a stock appearing distributor, currently it runs points and a hot coil. I’ll be putting in a electronic conversion kit this winter. I’ll have the head off to do the cam, That is a good idea to have it flow tested while it’s off, Then I would have a starting point to help with the cam decision. Thanks

RE: Straight Six Performance and Torque

The work I did on Dyno 2000 indicated you need a VERY short duration cam, like 10/35, but with lift around 0.400"or more. I guessed valve size at 1.8 and 1.4.

No mater how conservative I went, it wanted to develop maximum power between 3000 and 4000 rpm

Regards

eng-tips, by professional engineers for professional engineers
Please see FAQ731-376 for tips on how to make the best use of Eng-Tips Fora.

RE: Straight Six Performance and Torque

I believe the latest newer version of Dyno 2000 goes down to 1,500Rpm, but that is probably still marginal for this application.

Another (more expensive) software package is Engine Analyzer Pro from Performance Trends, which will go down to 1,000 Rpm, and you can select the Rpm steps above that.

Motion software claim that Dyno 2000 will model anything from a standard single cylinder side valve Briggs and Stratton lawnmower engine, to a supercharged four valves per cylinder Rolls Royce Merlin. I have used it mainly on small DOHC four cylinder engines, and it is extremely predictive, especially good for experimenting with camshaft ideas.

But it also needs some knowledge and care. It cannot predict detonation or over carburetion, and it assumes optimum ignition timing and adequate fuel octane. But if you already have some reasonable knowledge and experience of engine operation and limitations, it is an excellent tool.

Probably the best way to do it is to enter all the parameters for a standard unmodified factory engine and attempt to duplicate the original known torque and power curves. From there you can begin to change things and see the results of each individual change, or changes in combination.


 

RE: Straight Six Performance and Torque

With a little machining you can put a chrysler slant six reluctor on your existing shaft and replace your point plate with a pickup from a chrysler distributor. if the distributor you are starting with is big enough you might be able to fit a chevy ignition module inside, if not you can fit a motorola MC3334D (if your comfortable with a bit of basic electronics).
then noone would ever know unless they took off the distributor cap.

RE: Straight Six Performance and Torque

I have been thinking a bit more about carbies, the big advantage of SUs is the improved atomisation of fuel at low Rpm high load compared to fixed venturi carbies.

But EFI would be a whole lot better in that regard !!

  

RE: Straight Six Performance and Torque

Dan,
you might also want to unwrap that exhaust manifold,  unless you're running a turbo.
Hotter exhaust gas just means higher exhaust backpressure.

I know this runs against what you might read in Hot Rod magazine,  but that's why you came to this site,  isn't it?

RE: Straight Six Performance and Torque

(OP)
Rob45,So it would be better to wrap the intake to keep the hot exhaust gases away from it? Everyone's been alot of help and left me with some new ideas for the future.Just a quick update,at the National Pull I was at this weekend I tok a 2nd place in the #4000 Div 3 class I ran in.I didn't compete in the other 3 class because of a brake-down,no not mechanical,I dropped the front end too hard at the end of the pull and taco'd the front rims and snapped the front weight bracket.,After some running around for repairs,Sunday we took one 1st place in 3750# Div#3 and a 3rd in 4750# Div# 3,so overall it was a fun outing.I'm sure I'll be back with a few more questions as I dig deeper into the new motor. I'll be watching and add If i have anything that will help. Thanks Again Everyone,Dan

RE: Straight Six Performance and Torque

Heat wrapping the intake may only serve to keep in the heat once it has heat soaked.

Phenolic spacers fitted between cylinder head and inlet manifold will do a good job of reducing heat conduction into the inlet manifold.

Shiny reflective heat shielding between exhaust and intake manifold will go a long way to preventing "toasting" the inlet manifold.

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