ARAMCAWEE
My experience has been that usually the problem is in the motor connection enclosure and/or the manner the feeder is brought into it. I have worked in refineries, so I know the battle you are fighting. The absolute best rewound motor is worthless if the conduit and enclosure are not sealed properly. If you are in a refinery, you will have 2 different types of connection enclosures for a hazardous location( maybe 3, but I have never seen a labrynth path enclosure installed on a motor). One is a machined flat surface, and the other is a threaded cover. Both prevent heated gases and vapors from an internal explosion from escaping while hot enough to ignite the hazardous enviroment. This is where the problem starts. The most important aspect of the design is to prevent igniting the atmosphere, not preventing water from entering. If any type of sealant is used, it could possibly cause an explosion by creating a seal for moisture and not for the heat and pressure of the escaping gases and vapors. Make sure the manufacturers recommendations for installing the enclosure and assembling the cover are followed. Also check to make sure the XP flex and seal off are installed in the best possible manner to prevent rain from entering the enclosure. It is always best practice to enter below rather than above. Also, most enclosed motor designs have a drain plug installed at the bottom. Most manufacturers recommend as part of the PM's to drain trapped moisture from the housing. MAKE SURE you follow the manufacturers instructions concerning draining each particular motor and make sure to remove the plug only when the motor is locked out and verified. As a last ditch effort, I have seen covers built to shield the motor. If the motors are located under pipe racks, catwalks, or other stuctures, check and make sure they are not exposed to considerable runoff. Best of luck
Bigbillnky,C.E.F.....(Chief Electrical Flunky)